As a result of welding, metals and other materials are joined together under pressure and heat in order to form new shapes and objects. The original pieces are melded together with the help of a material called filler.
There are a variety of industries that use welding. Welders are valued and utilized in many different fields, from automotive maintenance to shipbuilding.
It is important to know that welding involves a variety of techniques, including fabrication. Putting raw materials together to create an end product is known as fabrication. Cac.works fabrication welding process involves designing, cutting, and forming a product from start to finish.
Considering how closely related the two are, it’s not unusual for welders to also have knowledge of fabrication. Here’s more information about the process for those who are interested!
Methods of fabrication
The fabrication process involves many different steps, some of which can be interchangeable depending on the product. First and foremost, a design must be created.
It may be necessary for fabricators to work with hand-drawn diagrams according to the scope of the project. In order to plan and test models to match exact specifications, computer-aided design (CAD) programs can be used.
Working prototypes are often created for projects with many parts or high complexity. They assist with visualization and enable customers to test them in real-world situations.
Once the design process has been completed, it is time to form the product itself. It depends on what you’re making and which method to use. The following are among them:
- Welding: A common form of fabrication is welding. A combination of heat and pressure is used to join metal parts. Welding can be done using a variety of different techniques depending on the project.
- Cutting: Cutting metal sheets into smaller sections is another common metal fabrication process. Pre-shaped metal can sometimes be cut before it has been molded, but most cuts are made on surfaces that have not yet been molded.
- Machining: Machines are used to remove portions of metal from pieces. In order to fit within a desired set of measurements, the metal is rotated and its corners and edges trimmed.
- Casting: A shape or object is formed by pouring molten metal into a mold and then cooling. The versatility of casting makes it an ideal method for creating complex shapes or eliminating extra steps.
- Stamping: Metal is raised by punched shapes with a stamping press without being punctured, resulting in a specific pattern. Metal sheets or panels are formed in this way to form letters or images.
- Punching: A hole is formed by placing a punch and a die against a piece of metal. A punch is usually used to create holes for latches in order to fasten them.
Fabrication process final steps
Finishing a product is one of the final steps after various methods have been used to form it. In order to protect the finished work piece, protective coatings are applied to its outside.
Depending on the size of the project, professional installation may be required. It is often necessary for engineers or welders to install large or complex fabrications.
In order to improve longevity, equipment and other products need to be maintained after installation. It is often incorporated into a project plan to service and clean these items periodically.